Bayan buƙatun da yawa yanzu ina ƙara cikakkun zane-zane na Magnabend madaidaicin hinges zuwa wannan gidan yanar gizon.
Lura duk da haka cewa waɗannan hinges suna da wahala sosai don yin na'ura mai kashewa ɗaya.
Babban ɓangarorin hinge suna buƙatar ingantaccen simintin gyare-gyare (misali ta hanyar saka hannun jari) ko injina ta hanyoyin NC.
Wataƙila masu sha'awar sha'awa kada suyi ƙoƙarin yin wannan hinge.
Koyaya, masana'antun na iya samun waɗannan zanen suna da taimako sosai.
(Don samun sauƙin kera hinge ana ba da shawarar HEMI-HINGE da aka haɓaka kwanan nan. Duba cikakken bayanin da zane anan).
Mista Geoff Fenton ne ya ƙirƙiro shi Magnabend CENTRELESS COMPOUND HINGE kuma an ba shi haƙƙin mallaka a ƙasashe da yawa.(A yanzu haƙƙin mallaka sun ƙare).
Zane na waɗannan hinges yana ba da damar injin Magnabend ya zama cikakke cikakke.
Ƙunƙarar lanƙwasa tana kewaya axis mai kama-da-wane, yawanci sama da saman aikin injin, kuma katakon na iya jujjuya ta cikin cikakkiyar juyi na digiri 180.
A cikin zane-zane da hotuna da ke ƙasa kawai an nuna taron hinge guda ɗaya.Koyaya, don ayyana axis hinge aƙalla dole ne a shigar da majalisin hinge 2.
Haɗin Hinge da Gane ɓangarori (ƙarƙashin lankwasa a digiri 180):
Hinge tare da Lankwasawa Beam a kusan matsayi na digiri 90:
Hawan Hinge Assembly -3DModels:
An ɗauki hoton da ke ƙasa daga ƙirar 3-D na hinge.
Ta danna fayil ɗin "MATSAYI" mai zuwa: Model Hinge Model.step za ku sami damar ganin ƙirar 3D.
(Waɗannan Apps masu zuwa za su buɗe fayilolin .mataki: AutoCAD, Solidworks, Fusion360, IronCAD ko a cikin "mai kallo" don waɗannan ƙa'idodin).
Tare da ƙirar 3D a buɗe za ku iya kallon sassan daga kowane kusurwa, zuƙowa don ganin cikakkun bayanai, ko sanya wasu sassa su ɓace don samun damar ganin wasu sassa a sarari.Hakanan zaka iya yin ma'auni akan kowane sassa.
Girma don hawa Majalisar Hinge:
Haɗawa:
Danna kan zane don ƙarin gani.Danna nan don fayil ɗin pdf: Hinge Assembly.PDF
Cikakken Zane:
Fayilolin ƙirar 3D (Faylolin STEP) waɗanda aka haɗa a ƙasa ana iya amfani da su don bugu na 3D ko don Masana'antar Taimakon Kwamfuta (CAM).
1. Plate din Hinge:
Danna kan zane don ƙarin gani.Danna nan don fayil ɗin pdf: Hinge Plate.PDF.3D Model: Hinge Plate.step
2. Tushe Mai Hauwa:
Danna kan zane don ƙara girma .Danna nan don fayil ɗin pdf: Mounting_Block-welded.PDF, 3D Model: MountingBlock.step
Kayan Dutsen Dutsen shine AISI-1045.An zaɓi wannan babban ƙarfe na carbon don ƙarfinsa mai girma da juriya ga swaging a kusa da ramin hinge.
Lura cewa wannan shingen hawan hinge an tsara shi don daidaitawa ta hanyar walda zuwa jikin maganadisu bayan jeri na ƙarshe.
Hakanan lura da ƙayyadaddun zare mara zurfi a cikin rami don fil ɗin hinge.Wannan zaren yana ba da tashar wick-in Loctite wanda ake amfani da shi yayin haɗuwar hinge.(Filin hinge suna da ƙaƙƙarfan hali don yin aiki sai dai idan an kulle su da kyau).
3. Block:
Danna kan zane don ƙarin gani.Danna nan don fayil ɗin pdf: Sector Block.PDF, 3D Cad fayil: SectorBlock.step
4. Fitin Hinge:
Taurare da ƙasa madaidaicin karfe dowel fil.
BOLTED-ON HINGES
A cikin zane-zane da samfura da ke sama an haɗa taron hinge zuwa Lanƙwasa Beam (ta hanyar sukurori a cikin Sector Block) amma abin da aka makala ga Jikin Magnet ya dogara da bolting DA walda.
Taron hinge zai zama mafi dacewa don ƙira da sanyawa idan ba a buƙatar walda ba.
Yayin ci gaban hinge mun gano cewa ba za mu iya samun isassun juzu'i tare da kusoshi kaɗai ba don tabbatar da cewa shingen hawa ba zai zamewa ba lokacin da aka yi amfani da manyan kaya na gida.
Lura: Ƙaƙƙarfan ƙullun da kansu ba su hana zamewar Tushen Dutsen ba saboda kullin suna cikin manyan ramuka.Tsabtacewa a cikin ramukan wajibi ne don samar da daidaitawa da ƙananan kuskure a cikin matsayi.
Koyaya, mun ba da cikakkiyar madaidaicin madaidaicin mashin don kewayon injunan Magnabend na musamman waɗanda aka kera don layin samarwa.
Ga waɗancan injunan nauyin hinge sun kasance masu matsakaici kuma an siffanta su da kyau kuma don haka maƙunƙun-ƙulle-ƙulle-ƙulle suna aiki da kyau.
A cikin zanen da ke ƙasa Dutsen Block (launi shuɗi) an ƙera shi don karɓar kusoshi na M8 guda huɗu (maimakon M8 bolts biyu da walda).
Wannan shine ƙirar da aka yi amfani da ita don samar da injunan Magnabend.
(Mun yi kusan 400 na waɗannan injunan na musamman masu tsayi daban-daban musamman a cikin shekarun 1990).
Da fatan za a lura cewa manyan kusoshi biyu na M8 suna matsa cikin gaban sandar jikin maganadisu wanda ke da kauri 7.5mm kawai a yankin da ke ƙarƙashin aljihun hinge.
Don haka dole ne waɗannan sukurori su wuce tsayin 16mm (9mm a cikin shingen hawa da 7mm a jikin magnet).
Idan sukurori sun daɗe to za su kasance a kan na'urar Magnabend kuma idan sun kasance mafi guntu to za a sami ƙarancin tsayin zaren, ma'ana cewa zaren na iya tsige lokacin da screw ɗin ya juye zuwa tashin hankalin da aka ba da shawarar (39 Nm).
Tushen Dutsen M10 Bolts:
Mun yi wasu gwaje-gwaje inda aka fadada ramukan masu hawa don karɓar kusoshi na M10.Wadannan manyan kusoshi za a iya jujjuya su zuwa babban tashin hankali (77 Nm) kuma wannan, haɗe tare da amfani da Loctite #680 a ƙarƙashin shingen hawa, ya haifar da fiye da isassun juzu'i don hana zamewar toshewa don daidaitaccen injin Magnabend (wanda aka ƙididdige don lankwasa). har zuwa 1.6mm karfe).
Duk da haka wannan ƙirar tana buƙatar wasu gyare-gyare da ƙarin gwaji.
Hoton da ke ƙasa yana nuna hinge ɗin da aka ɗora zuwa jikin maganadisu tare da kusoshi 3 x M10:
Idan kowane masana'anta yana son ƙarin cikakkun bayanai game da cikakken madaidaicin hinge to da fatan za a tuntuɓe ni.
Lokacin aikawa: Oktoba-12-2022